1. Sampling level and AQL requirement. 抽样标准和AQL要求。
1.1 Normal Inspection Level II, under ANSI/ASQC Z1.4, is the sampling plan Adopted by ProTV
Quality assurance. 使用Level II抽样计划。 1.2 AQL – Critical 0 / Major 2.5 / Minor 4.0.
一般产品最终随机检验AQL标准是: AQL-严重0/主要1.0/次要4.0
As for critical function, if the initial number is 1, another same number of samples should be drawn, the result will be pass if no critical function defective found.
关于关键性的功能，如果第一次抽样的次品数是一，那么将第二次抽取同等的样板，如 果没有关键性的功能项出现，结果为合格。
2. Terms of inspection 验货条件 2.1 Inspection based on below status:
根据以下生产状况决定是否验货： WIP Packing Disposition/ Comment A B 100% 80% or above Accept with no hold for instruction Not Ready Not fulfill the above requirements 2.2 If QC found the shipment quantity were under “not ready” situation, QC need to call back to office and leave the factory after instruction.
如果QC发现大货完成状态是”not ready”，需要打电话回办公室，在得到公司指令后离开工厂。 2.3 If factory couldn't offer a suitable environment or sufficient manpower to assist for Inspection, QC needs to call back to office immediately for further instruction.
如果工厂不能提供合适的验货环境或者没有足够的人手协助验货，QC要立即致电写 字楼。
2.4 The inspection will be terminated if no signed sample/document of PP meeting with
ProTV or product approval, and QC needs to call back and leave the factory after instruction. 如果没有签样，或者ProTV 的产前会议记录，产品确认书，验货将会取消。QC 打电话回办公室，并在得到指令后离开工厂。
3. Carton drop test procedure (Drop 2 cartons/style) （摔箱测试, 每款测试2箱） 3.1 a. The drop height determined by gross weight as below list.
摔箱测试的重量所对应的高度要求: Gross Weight 外箱毛重 Drop Height 摔箱高度 greater than or equal to but less than free fall (自由跌落) (≥) (＜) Lbs (磅) Kg (公斤) Lbs (磅) Kg (公斤) Inch (英尺) cm (厘米) 0 0 20.99 9.5 30 76.2 21 9.5 40.99 18.6 24 61 41 18.6 60.99 27.27 18 45.7 b. Drop test sequence (each Carton by 1 corner, 3edges and 6 faces) ,check the package and product after carton drop test, it should haven’t any damage on product and package. Please hold shipment if found.
摔箱测试的顺序(一角三边六面)，
第一步: 摔任意个一角; 第二步: 摔最短的一边; 第三步: 摔第二条长边; 第四步: 摔最长的边; 第五步: 摔最小的一面; 第六步: 摔最小的一面; 第七步: 摔第二大面; 第八步: 摔第二大面; 第九步: 摔最大的面; 第十步: 摔最大的面.
摔箱后请检查产品和包装，不能有任何破损，如果有的话，检验结果HOLD。 3.2 If the shipment carton is retail package (color box). Carton drop test is also needed. 如果出货时，没有卡通箱包装而是直接是彩盒包装出货的，也要做摔箱测试。
4. Check package according to spec.根据资料核对包装
4.1. Checking the carton shipping mark, the printing should be legible and correct.
Checking the quality of the carton, no wet/dirt/bulging deformation should be found. Scan the barcode on 10 cartons and ensure it is correct 检查外箱上的唛头，确保清晰正确。 检查外箱的质量,确保没有潮湿,
4.2heck the retail package. Units within the same set can match each other. The Polybag material (PE or PVC), self seal or sealed by tape, if air hole available, Suffocation warning, environment friendly logo, price, barcode can be scan, hangtag, Label must be right. Pay attention to color box appearance. The product in retail Package is under good condition.
检查零售包装，套装出售的须检查里面的单元是否互相对应，数量有没有出错。胶袋材料（是PE还是PVC），自封胶袋还是用胶带封好的，有没有透气孔，有没有警告语，环保标志，价钱、条码是否正确、条码能否正确扫描，挂牌、唛头必须正确。注意彩盒的外观，产品在零售包装里必须保持良好状态。
5．Checking of Function/Reliability, please refer to the appendix if applicalble.
5. Taking photos拍照要求
5.1 Whether the inspection is passed, failed or hold. QC also need take photos for following photos:
a. Master Carton general view b. carton mark (shipping mark, side mark) c. open carton view d. product package view e. retail package view f. product (different angel) g. product and sample comparison view h. UPC label and C.O.O. info i. sticker and hangtag and relative label j. hold and fail photo.
无论验货结果是PASS/FAIL/HOLD,都要拍以下照片：
a.卡通箱总体视图（照片最少能看到箱的三个面） b.箱唛（主唛，侧唛）c.开箱 d. 产品包装e. 零售包装 f. .产品（不同角度）g.大货与样板的对比照片 h. 条形码和原产地信息i. 相关的贴纸和吊牌、唛头 j. 牵涉到HOLD或FAIL的照片；
6. Issue/send inspection report 发送报告
6.1 Inspector must send inspection report back to office and communicate with the salesgirl in charge before leaving.
检查员必须发出报告并告知业务结果，方可离厂。
Appendix-Function/Reliability Test
各种产品的功能、可靠性检验 Inspect qty Method/Criterion 检验数量 检验方法/依据 5pcs/style Assemble the products according to instruction 5件 manual 根据说明书组装产品 full sample size 全部样品 Check the product as per the manual 检查产品是否能正常运行 Item 项目 1. Assembly Check 组装测试 2. Normal function check 一般性功能检验 Account 判定 No malfunction should be found. 功能正常 No malfunction should be found. 功能正常 3. Tape test 粘贴测试 Apply to all Logo, such as silkscreen, oil injection, gold stamp, transfer printing. 应用于所有标识, 如: 絲印, 喷油, 烫金，移印 4. Hi-pot Test 高压测试 5pcs/style 5件 Apply the 3M 810 用3M 810胶纸进行测试 No coating should be removed 不能掉油漆、掉色 Full sample size 全部样品 5.Internal check 内部检查 For electronic products 针对电子产品 5pcs/style 5件 Test the voltage within one second of plug and metal part which can be touch easily. 测试一秒内样本的插座和易接触到的金属部件的电压. Test voltage: 1500VAC 测试电压：1500伏交流电 Check weld and internal wiring 检测焊接处和内在配线的工艺 No breakdown after testing 测试后没有损坏现象，功能正常 No excessive welding ends/wires are fixed 没有多余焊锡，绕线固定 6. Non-charging battery voltage test 非充电电池电压测试 Only for use non-charging battery as running power product 针对仅用干电池作为电源的产品 5pcs/style 5件 Use factory provided voltage meter or multi-meter 使用工厂提供的校准伏特表或万用表 The voltage must greater than or equal to rated voltage 电压大于或等于电池的额定电压 Not allowed lower than the specific voltage 不能低于要求电压 7. Aging test 老化测试 5pcs/style 5件 Running 2 hours at least, record the running time 最少持续运行2小时，记录运行时间 No malfunction be found. 测试后功能正常 8.strain relief test 电源线拉力测试 Apply to the electronic products which power line linked with internal directly 适用于电器产品，产品的电源线与产品内部直接相连 9.Gradient test 倾斜度测试 Apply to the product might stand on a slope 适用于使用时会放在斜面产品 10. Air leakage test 漏气测试 11. Water leakage test 漏水测试 12.Zipper function check 拉链功能检查 5pcs/style 5件/ Apply a 35LBS strength in No live part could be exposed after vertical direction for 1 testing minute 带电部件不可外露 在电源线垂直方向施加35磅的拉力，持续1分钟 5pcs/style 5件/ Put the testing sample on a 15 angle slope 把产品放在15度的斜面 Product cannot roll over or fall down 产品不可以翻转或倾倒 5pcs/style 5件/ 5pcs/style 5件/ 5pcs/style 5件/ Record actual finding 记录实际测试 Record actual finding 记录实际测试 Slide zipper 100 times for each sample No air leakage allowed 不允许有漏气 No water leakage allowed 不允许有漏水 No defect allowed 不允许有次品
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